Featured Tiger 90 Rebuild

Discussion in 'Vintage Classics' started by Sir Clip, Feb 6, 2022.

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  1. speedrattle

    speedrattle Senior Member

    Feb 19, 2021
    1,112
    243
    appalachia usa
    exclnt.

    i just started up a BSA that was last run 21 years ago. didnt run as well as yours
     
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  2. DaveQ

    DaveQ Well-Known Member

    Jul 28, 2022
    106
    83
    Surrey. England
    Well done. That must be most gratifying

    Dave.
     
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  3. Chris Little

    Chris Little What weather?

    Jan 11, 2022
    15
    3
    UK
    4 adjusters -> Square Four?
     
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  4. Sir Clip

    Sir Clip Senior Member

    Jan 8, 2022
    853
    143
    Exeter
    That’s correct! A lovely bike but it has three cylinders too many.
     
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  5. Adie P

    Adie P Crème de la Crème

    Jul 7, 2018
    3,627
    1,000
    MID DEVON
    So, that's like "back to Square One"? ;)
     
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  6. Sir Clip

    Sir Clip Senior Member

    Jan 8, 2022
    853
    143
    Exeter
    Sanded the front mudguard with 120 grit paper, by hand.

    080545AB-8883-43A6-8AC1-FDF8C775B1F3.jpeg
     
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  7. Sir Clip

    Sir Clip Senior Member

    Jan 8, 2022
    853
    143
    Exeter
    Hi-build undercoat. Not happy, so will sand again and re do the undercoat.

    3BD6EAC2-7A8B-4D40-8242-93BC5282C25F.jpeg
     
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  8. Sir Clip

    Sir Clip Senior Member

    Jan 8, 2022
    853
    143
    Exeter
    The weather yesterday was too wet for painting outside so i set to work on other sundry items. The horns fitted to the bike are a pair of aftermarket “Clearhooters” on a home made bracket. The bracket had snapped, see arrow in picture, and a field repair made by wrapping the pale colour wire around the other part. I feel that this temporary repair became permanent. I won’t weld the bracket but will make a new and stronger one.
    C6420204-03B7-4CCE-881F-B9589E231AEF.jpeg
     
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  9. Sir Clip

    Sir Clip Senior Member

    Jan 8, 2022
    853
    143
    Exeter
    More prepping, ready for primer.
    20662D6B-E189-4C8A-B10F-BFBDC761427C.jpeg
     
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  10. Sir Clip

    Sir Clip Senior Member

    Jan 8, 2022
    853
    143
    Exeter
    Sundry brackets and bits painted black.
    BE65D861-FB5F-4BEE-9BC9-C94E5365334C.jpeg
     
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  11. Sir Clip

    Sir Clip Senior Member

    Jan 8, 2022
    853
    143
    Exeter
    Front mudguard brackets on for a final test fit. The horns are on and working.
    D235E649-0CC0-4A16-A07B-BBACF4344E7F.jpeg
     
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  12. Sir Clip

    Sir Clip Senior Member

    Jan 8, 2022
    853
    143
    Exeter
    This is the top end of the side stand spring. It has worn half way through where it touches the spigot it is hooked on to. Time to get out the box of old springs and see if a replacement can be found or adapted.
    BE3D0ACC-38BE-433D-B95F-E4CC9AE7C1EA.jpeg
     
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  13. Sir Clip

    Sir Clip Senior Member

    Jan 8, 2022
    853
    143
    Exeter
    The bike came with a rack and rear crash bars, which have been put on to see what they look like.
    047E32F4-B176-465C-A21E-4F5BD99E2C01.jpeg
     
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  14. Sir Clip

    Sir Clip Senior Member

    Jan 8, 2022
    853
    143
    Exeter
    Well here is a nice surprise, my box of stand springs had one in it. There was a Triumph one in there, yet i’ve never owned a Triumph. Old one is on the far left.
    B1EBA8D0-230C-48D4-80FB-ADCDEDC95F08.jpeg
     
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  15. Sir Clip

    Sir Clip Senior Member

    Jan 8, 2022
    853
    143
    Exeter
    On goes the choke slider, spring, cable and lever.
    11E3D8A2-3CD2-4374-8C76-AF54E5181B51.jpeg

    826DE8E9-8E25-4E3F-9EB5-DB689675A26F.jpeg
     
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  16. Sir Clip

    Sir Clip Senior Member

    Jan 8, 2022
    853
    143
    Exeter
    Air filter on.
    0A87BC0F-DAC9-4D33-B657-07C344E532B1.jpeg
     
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  17. Sir Clip

    Sir Clip Senior Member

    Jan 8, 2022
    853
    143
    Exeter
    Kill switch on. Not the best position, so i will need to check where Triumph originally put it.
    17308A62-DDB6-47AA-9FED-9B87F66CA31C.jpeg
     
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  18. Sir Clip

    Sir Clip Senior Member

    Jan 8, 2022
    853
    143
    Exeter
    The underside of the front mudguard. Preparation was sanding, treating rust spots, primer and two coats of enamel paint (as used on my Land Rover wheels).
    A81CA263-E671-453E-9DF7-636D4507BB29.jpeg
     
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  19. Sir Clip

    Sir Clip Senior Member

    Jan 8, 2022
    853
    143
    Exeter
    Paint test swatch for the front mudguard. First the grey primer was sprayed over a piece of scrap steel then the Alaskan white paint (cellulose) applied by brush, next the orange/red colour sprayed on (Halfords Rover Vermillion). 24 hours passed between each application. The orange/red paint is very thin and doesn’t take to either of the other paints, producing a poor finish. I will try a different supplier.
    EB32A172-DE09-402E-9475-C294775F3A87.jpeg
     
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  20. darkman

    darkman Crème de la Crème

    Oct 26, 2015
    7,568
    1,000
    Southcoast of the UK Earth
    Kill switch always next to throttle so you can pull clutch as well with left hand :)
     
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