Triumph Bonneville T120 Recall

Discussion in 'Technical Help' started by RickM46, Dec 28, 2024.

  1. RickM46

    RickM46 Active Member

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    Hello folks,
    I own a new 2023 Bonneville T120, 750 miles (don't get out much).
    I got a recall notice from Triumph, notice SRAN627, Install Alternator Wire Alignment Clip.
    Seems some wires in the connector system could abrade and short (my interpretation).

    Celled my dealer and he indicated that the wiring area is behind the right upper removable plastic panel and behind the brake reservoir and that it would only take about 5 minutes to install the alignment clip. No engine disassembly. He would have to order the clip.

    My dealer is 60 miles away; so, I am investigating if I could do it myself.
    Has anyone attempted to remedy this situation themselves??
    Any help would be appreciated.
    RickM46
     
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  2. Helmut Visor

    Helmut Visor Only dead fish go with the flow
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    Hi Rick, I would suspect that if you were to do the job yourself then the recall would be null and void and therefore any warranty would be invalid but you would need to get that confirmed through Triumph or possibly your dealer. To be fair 60 miles isn't very far to get it sorted and it would be free as it is a recall, just a good excuse for a ride out ;)
     
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  3. alfie

    alfie Getting older but still going for it
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    A dealer would update the completion information on the Triumph Technical Information website.

    Screenshot 2024-12-29 at 12.59.01.png
     

    Attached Files:

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  4. RickM46

    RickM46 Active Member

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  5. RickM46

    RickM46 Active Member

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    Any help would be appreciated.
    RickM46
     
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  6. joe mc donald

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    @RickM46 Think you will find most of the dealers here are shut for the period and up till the new year. Fowlers are a big dealer here and like most dealers have had a bad year. Can you not email them as to the order.
     
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  7. alfie

    alfie Getting older but still going for it
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    Current situation at Fowlers

    Screenshot 2024-12-30 at 17.12.35.png
     
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  8. RickM46

    RickM46 Active Member

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    Last edited: Dec 30, 2024
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  9. RickM46

    RickM46 Active Member

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    One last thing in the SB; just noticed before mucking around with the electrical connectors, you must disconnect the battery!!
     
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  10. RickM46

    RickM46 Active Member

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  11. RickM46

    RickM46 Active Member

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    Well, to beat a dead???:
    I took a look at the 3 black alternator wires under the right side panel on my Bonnie; they go into a plug located at the exact bottom of the compartment and go to the right into the alternator; easily visible and easy to access; you can take a peek at the service bulletin link above to see a graphic of the wires and plug.
    These 3 black wires look to be at least 14 gauge - kinda big. The clip seeks to separate them better.
    I bet just a few short lengths of vinyl tubing on the wires up to within 5mm of the plug could do the same.
    Just sayin.
     
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  12. RickM46

    RickM46 Active Member

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    Thanks guys for all your help.
    Decided to order the clip and do the fix myself.
    Decided to test ordering it from Total Triumph and Fowlers, both in UK.
    Ordered clip from Total Triumph: part plus shipping $59.49, got here in about 10 days
    AND
    Clip from Fowlers: part plus shipping $18.04, got here in about 16 days.
    In next few days, will follow the service bulletin and do the install; quite cold here now; garage temp is about 38F inside.

    upload_2025-1-16_14-27-35.jpeg
     
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  13. Adie P

    Adie P Crème de la Crème

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    "Ordered clip from Total Triumph: part plus shipping $59.49, got here in about 10 days
    AND
    Clip from Fowlers: part plus shipping $18.04, got here in about 16 days."


    Lesson learned? AFAIK TOTAL is a dealer, FOWLERS a distributor. That may, or may not, make a difference but that differential in price is outrageous.

    If you have problems in the future PM me and I'll see if it's easier/quicker/cheaper to order and tranship from here.
     
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  14. RickM46

    RickM46 Active Member

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    Thanks Adie P.; will do; appreciate your generous offer!!
    Ride Safe,
    RickM46
     
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  15. RickM46

    RickM46 Active Member

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    Got around to installing the clip using the installation instructions in the pdf above; not hard at all.
    Disconnected the +cable from the battery.
    Unfastened and moved the brake fluid reservoir out of the way and upright - you can't easily get at the connectors if you don't.
    You have to remove the alternator connector from its bracket (easy to do) and then unplug the connector into 2 halves by pressing a connector clip and nudging the plug apart with a flat blade screwdriver - comes apart easily.
    Slipping the clip in is easy with minor twisting of the plug to get the 3 wires to separate.
     
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  16. RickM46

    RickM46 Active Member

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    I might add that the 3 heavy gauge black wires going from the engine into the plug showed no signs of damage.
     
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