Featured 1977 T140 Rebuild

Discussion in 'Builds & Projects' started by Jim Hargreaves, Jan 2, 2021.

  1. darkman

    darkman Crème de la Crème

    Joined:
    Oct 26, 2015
    Messages:
    5,152
    Likes Received:
    7,648
    Trophy Points:
    1,000
    Location:
    Southcoast of the UK Earth
    A selection of chisels will do the job if you are careful :)
     
    #21
    • Like Like x 2
  2. darkman

    darkman Crème de la Crème

    Joined:
    Oct 26, 2015
    Messages:
    5,152
    Likes Received:
    7,648
    Trophy Points:
    1,000
    Location:
    Southcoast of the UK Earth
    My latest old school puller :)

    s-l1600 (3).jpg
     
    #22
    • Like Like x 1
  3. Jim Hargreaves

    Jim Hargreaves Well-Known Member

    Joined:
    Sep 16, 2020
    Messages:
    55
    Likes Received:
    81
    Trophy Points:
    68
    Location:
    Holton-le-Clay Lincolnshire England
    #23
    • Like Like x 1
  4. Iron

    Iron Guest

    Ah, I understand. The bearing has come out of the casing and is still on the crank. My bad, sorry, I thought the bearing was still in the casing.
    Here's John getting his off with a wedge - almost at the start of the video. That puller should do the job once you get the space



    You can look forward to the sludge trap soon, o_O
     
    #24
    Last edited by a moderator: Jan 5, 2021
    • Like Like x 5
  5. Jim Hargreaves

    Jim Hargreaves Well-Known Member

    Joined:
    Sep 16, 2020
    Messages:
    55
    Likes Received:
    81
    Trophy Points:
    68
    Location:
    Holton-le-Clay Lincolnshire England
    well I improvised, I searched through my workshop to see if there was anything I could use and dual claw hammers was the best thing I could come up with and it worked a treat, a little bit of heat on the inner race a bit of pressure from the double hammers and off it popped.
    Sludge trap hear I come
    upload_2021-1-6_9-18-23.jpeg

    upload_2021-1-6_9-19-34.jpeg
     
    #25
    • Like Like x 8
    • Useful Useful x 1
  6. dilligaf

    dilligaf Guest

    Good man I like your style :cool:
     
    #26
    • Agree Agree x 3
    • Like Like x 1
    • Funny Funny x 1
  7. darkman

    darkman Crème de la Crème

    Joined:
    Oct 26, 2015
    Messages:
    5,152
    Likes Received:
    7,648
    Trophy Points:
    1,000
    Location:
    Southcoast of the UK Earth
    I like ingenuity :)
     
    #27
    • Like Like x 3
    • Agree Agree x 2
  8. Jim Hargreaves

    Jim Hargreaves Well-Known Member

    Joined:
    Sep 16, 2020
    Messages:
    55
    Likes Received:
    81
    Trophy Points:
    68
    Location:
    Holton-le-Clay Lincolnshire England
    A bit more scrap heap challenging to get the sludge trap plug cap out. I managed to find a 17 mm Allen key chucked in to bottom of a tool box an with a little bit of help from an angle grinder Voila sludge plug tool.
     
    #28
    • Like Like x 2
  9. Iron

    Iron Guest

    Plug out - hooray, is there much muck in there? Another challenge getting the tube out. I've got a piece of steel with a shallow hook that I wedge into the central bolt hole - then hit an attached pair of mole grips sharply with a hammer. It's always worked so far. Some put a thread into the tube and then wack the inserted bolt.
     
    #29
    • Like Like x 3
  10. darkman

    darkman Crème de la Crème

    Joined:
    Oct 26, 2015
    Messages:
    5,152
    Likes Received:
    7,648
    Trophy Points:
    1,000
    Location:
    Southcoast of the UK Earth
    Best way to do it :) my homemade slide tool.

    20201226_131155.jpg

    20201226_131226.jpg
     
    #30
    • Like Like x 1
  11. Jim Hargreaves

    Jim Hargreaves Well-Known Member

    Joined:
    Sep 16, 2020
    Messages:
    55
    Likes Received:
    81
    Trophy Points:
    68
    Location:
    Holton-le-Clay Lincolnshire England
    Sorry having trouble uploading photos these should have been with my last post
    upload_2021-1-6_19-8-36.jpeg



    upload_2021-1-6_19-4-56.jpeg

    upload_2021-1-6_19-9-25.jpeg

    upload_2021-1-6_19-10-20.jpeg
    upload_2021-1-6_19-10-58.jpeg
    upload_2021-1-6_19-11-26.jpeg

    upload_2021-1-6_19-12-17.jpeg
     
    #31
    • Like Like x 5
  12. Jim Hargreaves

    Jim Hargreaves Well-Known Member

    Joined:
    Sep 16, 2020
    Messages:
    55
    Likes Received:
    81
    Trophy Points:
    68
    Location:
    Holton-le-Clay Lincolnshire England
    Sorry having trouble uploading photos these should have been with my last post
    View attachment 117659


    View attachment 117658

    View attachment 117660

    View attachment 117661
    View attachment 117662
    View attachment 117663

    View attachment 117664
    Thanks for the tip I’ll see what I’ve got knocking about to make some kind of version of your tool.
     
    #32
    • Like Like x 2
  13. Tricky-Dicky

    Tricky-Dicky Crème de la Crème

    Joined:
    Dec 12, 2016
    Messages:
    1,596
    Likes Received:
    2,441
    Trophy Points:
    1,000
    Location:
    Norfolk UK
    Good man ...nothing like a bit of ingenuity and home made special tools...they seldom had all the special tools that are available today.:)
     
    #33
    • Agree Agree x 2
    • Like Like x 1
  14. darkman

    darkman Crème de la Crème

    Joined:
    Oct 26, 2015
    Messages:
    5,152
    Likes Received:
    7,648
    Trophy Points:
    1,000
    Location:
    Southcoast of the UK Earth
    More ingenuity :) Draglink sockets are the way to go, have been using them for years with the trusty airgun :)

    Snap-On-A-26-3-4-Walden-Worcester-1131-1-1-8.jpg
     
    #34
    • Like Like x 3
  15. Jim Hargreaves

    Jim Hargreaves Well-Known Member

    Joined:
    Sep 16, 2020
    Messages:
    55
    Likes Received:
    81
    Trophy Points:
    68
    Location:
    Holton-le-Clay Lincolnshire England
    I’m having to use a bit of ingenuity nobody mentioned to me there was special tools before I bought the bike
    The only special tool I’ve had to use was the clutch basket remover but luckily my dad had one it must be Older than me ( in m 47)
     
    #35
    • Like Like x 1
  16. Jim Hargreaves

    Jim Hargreaves Well-Known Member

    Joined:
    Sep 16, 2020
    Messages:
    55
    Likes Received:
    81
    Trophy Points:
    68
    Location:
    Holton-le-Clay Lincolnshire England
    I’ve got a feeling I might end up with all these tools. This bike was going to be my first and last bike. I wanted to restore and ride the bike end of story but I’ve enjoyed restoring it so much I think once she’s done I’ll be looking for another wreck to bring back to life
     
    #36
    • Like Like x 4
  17. darkman

    darkman Crème de la Crème

    Joined:
    Oct 26, 2015
    Messages:
    5,152
    Likes Received:
    7,648
    Trophy Points:
    1,000
    Location:
    Southcoast of the UK Earth
    That's great news Jim :)
     
    #37
    • Like Like x 1
    • Agree Agree x 1
  18. Iron

    Iron Guest

    Yep, another convert - welcome to the club Jim :cool:
     
    #38
    • Like Like x 3
  19. Jim Hargreaves

    Jim Hargreaves Well-Known Member

    Joined:
    Sep 16, 2020
    Messages:
    55
    Likes Received:
    81
    Trophy Points:
    68
    Location:
    Holton-le-Clay Lincolnshire England
    Sludge trap is out. After all the hassle of getting it out it was virtually empty just half a peanuts worth at the entrance and a couple of small lumps at the end but at least I know it’s empty now. No wondering if I’m damaging the engine or if the oil is circulating so I’m happy.
    Darkman I made a sludge tube puller it’s not quite as fancy as yours
    upload_2021-1-7_22-32-18.jpeg

    upload_2021-1-7_22-39-56.jpeg

    upload_2021-1-7_22-41-0.jpeg



    upload_2021-1-7_22-42-35.jpeg

    upload_2021-1-7_22-43-21.jpeg




    upload_2021-1-7_22-39-56.jpeg

    upload_2021-1-7_22-41-0.jpeg

    upload_2021-1-7_22-41-31.jpeg

    upload_2021-1-7_22-42-35.jpeg

    upload_2021-1-7_22-43-21.jpeg
     
    #39
    • Like Like x 4
  20. darkman

    darkman Crème de la Crème

    Joined:
    Oct 26, 2015
    Messages:
    5,152
    Likes Received:
    7,648
    Trophy Points:
    1,000
    Location:
    Southcoast of the UK Earth
    Excellent job :) doing it this way saves the tube.
     
    #40
    • Like Like x 2
Loading...

Share This Page