Tiger 1050 Rear Wheel Assembly

This is from a tiger 800 manual, don’t know how similar

Can’t delete this image as it’s totally different
more importantly look here what I’ve just found it’s a 1050

 

You might have put them back in the right order but have you checked the spacers etc are the right way round?

 

The fourth picture from the top showing the spacer seems to still have the inner bearing track fitted and thus will not fit into the bearing / drive assembly as it should.

Once the inner track is remove I'll bet that it will all go together nicely.

 

Oldyam has got it!
Check that spacer and if it is as it appears to be with the old inner race on then that will need removing.
Easiest way is to grind a line, edge on with the cutting disc, through most of it, then carefully pop the last bit with a chisel in the cut mark. It should spring open slightly allowing you to tease it off with screwdrivers etc.

 

Be VERY careful splitting bearing races / tracks they can be VERY brittle and can shatter / send nasty pieces flying so eye protection is a must.

 

Yes agreed, splitting hardened bearings requires eye protection. This is the reason why you shouldn't strike one hammer against another!

Removing bearings from a blind shoulder such as this can be hard. Bearing separators sometimes work but not always.
You could put the spacer in the freezer overnight then RAPIDLY heat the old race up with a blow torch the next morning. You need a good fast input of heat though for this to be effective and to utilise the different expansion rates.

 

I would suggest that grinding a flat across the bearing down to where the track becomes seperated may be the best way in this case and then tap it off or you could grind two areas 180 degrees apart so the track falls off.

 

Sorry for typo "should" should have read "Shouldn't" but well spotted Oldyam

108 degrees or 180 degrees

 

Sorry for typo "should" should have read "Shouldn't" but well spotted Oldyam

108 degrees or 180 degrees

 

Either would do but 180 is better