Featured Rebuild

Discussion in 'Builds & Projects' started by Jugg, Sep 21, 2021.

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  1. Hubaxe

    Hubaxe Good moaning! aka Mr Wordsalad :)

    Mar 25, 2020
    1,692
    800
    Aix Les bains - French Alps
    That's not much regarding all you've brilliantly done already. Just a last inconvenience before the back to road step.
     
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  2. joe mc donald

    Dec 26, 2014
    13,874
    1,000
    slough / burnham
    Jugg
    O'H boy how i feel for you after all that work. Any chance of getting it welded. And we all have done the same at one time or another. I built an a65 engine and forgot the crank shim washer. Luckily i didn't do to much damage but just goes to show you we are all human and we do err sometimes. I know this is of no comfort but i do feel for you.
    Joe.
     
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  3. TRIPLE X

    TRIPLE X Well-Known Member

    Sep 1, 2021
    212
    93
    Downham Market, Norfolk
    Jugg,
    Don't give up now. We all want to see your project finished and back on the road in fine fettle :worried:
     
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  4. sprintdave

    sprintdave Nurse,he's out of bed again

    May 25, 2014
    1,491
    750
    Birmingham
    Fingers crossed for you. He must be a bit of a wiz.
     
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  5. Wessa

    Wessa Cruising

    Apr 27, 2016
    11,318
    1,000
    North West England
    Great news mate.
     
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  6. capt

    capt Elite Member

    May 8, 2016
    3,052
    750
    western Australia
    Awesome looking welding job there !
    Looks very Square and True :):grinning:
     
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  7. TRIPLE X

    TRIPLE X Well-Known Member

    Sep 1, 2021
    212
    93
    Downham Market, Norfolk
    Lovely job but just be careful when you 'crack on' o_O
     
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  8. Iron

    Iron Elite Member

    Dec 29, 2021
    2,554
    943
    Bob Ross Studios
    Looks really good. I bet you're bloody pleased.....:)
     
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  9. Wessa

    Wessa Cruising

    Apr 27, 2016
    11,318
    1,000
    North West England
    Great stuff, I bet you cannot wait to get your leg over her..... figuratively speaking :)
     
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  10. TRIPLE X

    TRIPLE X Well-Known Member

    Sep 1, 2021
    212
    93
    Downham Market, Norfolk
    #50 TRIPLE X, May 25, 2022
    Last edited: May 25, 2022
    Have you identified which cylinder is dead? (check which exhaust manifold pipe stays cold after running the engine). I would then start by checking that cylinder's coil connector and check that the coil is pushed fully home. You could also swap coils around to see if the problem moves to another cylinder, in which case it could be a dodgy coil. If no further forward then start looking at the injectors and swap them around. I assume all 3 sparkplugs are good?
     
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  11. TRIPLE X

    TRIPLE X Well-Known Member

    Sep 1, 2021
    212
    93
    Downham Market, Norfolk
    #51 TRIPLE X, May 25, 2022
    Last edited: May 25, 2022
    Is the MIL (malfunction indicator light) on after starting? If you have access to diagnostic software you could check for fault codes. I would also check that the 3 rubber hoses are all properly connected to each throttle body.
     
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  12. TRIPLE X

    TRIPLE X Well-Known Member

    Sep 1, 2021
    212
    93
    Downham Market, Norfolk
    It might be worth checking the MAIN ECM RELAY?
     
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  13. Baskey13

    Baskey13 Well-Known Member

    May 19, 2019
    247
    93
    United Kingdom
    Jugg, keep at it dude, you're nearly there... :)
     
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  14. TRIPLE X

    TRIPLE X Well-Known Member

    Sep 1, 2021
    212
    93
    Downham Market, Norfolk
    It might be worth checking the connectors to the ECU? Have these been disconnected at all during your rebuild?
     
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  15. TRIPLE X

    TRIPLE X Well-Known Member

    Sep 1, 2021
    212
    93
    Downham Market, Norfolk
    If the injector checks out ok it might be an idea to look at the crankshaft position sensor and toothed wheel rotor. Check the rotor for any damage to the teeth and make sure it is clean. The air gap should be ok as it is firing on 2 cylinders but it might be worth checking anyway. Does your bike also have the camshaft position sensor in the cam cover? Apparently this was omitted on later models.
     
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