Stripping Overhauling Brake Calipers From A 2001 Sprint, What Am I Going To Find??

Discussion in 'Technical Help' started by Flashp, Aug 18, 2019.

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  1. Flashp

    Flashp Noble Member

    Dec 6, 2017
    595
    343
    Hants
    I have some time off due soon and I plan to do some bike work that I have no service record for, in this case caliper seal replacement. Obviously it's impossible to know for sure but I wonder what state I'm likely to find the pistons in. I'd like to have my service parts ready and I'm trying to decide between a seal kit and piston/seal kit.

    What materiel are the OE pistons? I notice the service kits tend to have stainless parts.

    Cleaning pistons - what's best to use? Brake cleaner and 0000 wire wool?

    Any tips?

    Cheers.
     
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  2. Flashp

    Flashp Noble Member

    Dec 6, 2017
    595
    343
    Hants
    Will do. I actually haven't seen a service kit for the rear. I've not checked Fowlers but Square Deals didn't have one. I should include the rear though.
     
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  3. Callumity

    Callumity Elite Member

    Feb 25, 2017
    3,358
    800
    Nr Biggar
    I would keep wire wool away from pistons and bores. Use Brasso! Rinse well......
     
  4. AndyB67Explorer

    AndyB67Explorer New Member

    Dec 12, 2018
    10
    3
    Wakefield Yorkshire
    Hot soapy water first with a stiff tooth brush, then maybe afterward a squirt of brake cleaner to swill it off.. A smear with red rubber grease to lube the seals and stop further corrosion..
     
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  5. DanielB

    DanielB Noble Member

    Jan 13, 2019
    882
    393
    Abingdon, Oxfordshire
    #5 DanielB, Dec 8, 2019
    Last edited: Dec 9, 2019
    How did you get on Flashp?

    I've just done a full strip, clean and rebuild of my front calipers (2002 speed triple).

    It was a little unnerving to start with but actually, is only nuts and bolts!

    My pistons were quite pitted. I found a full seal kit for £50...but then found a piston and seal kit for £100 total. So, seeing as I was elbow deep I decided to just replace it all...now I know it's tip-top.

    I only bled the front brakes in the spring, but, that said, what I found in the fluid veins (?) that take the fluid to the actual pots, was full of a waxy sludge....I had to poke it and work it out with brake cleaner and a slim cable tie... But it was satisfying but also reassuring to get it so clean!

    New seals and pistons lubed with brake fluid and all popped in with a reassuring 'thunk'... Bolts copper greased and all torqued up.

    I treated myself to some stainless steel bolts, banjo bolts and bleed screws... And I feel chuffed that a significant job has been done well, and done by me!

    Good luck if you still have it to do.. happy to help of I can....
     
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  6. Flashp

    Flashp Noble Member

    Dec 6, 2017
    595
    343
    Hants
    I just sold the bike so my list of winter jobs went in the bin! :grinning:
     
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  7. Tricky-Dicky

    Tricky-Dicky Crème de la Crème

    Dec 12, 2016
    2,445
    1,000
    Norfolk UK
    That one way of avoiding a brake strip i suppose.:p
     
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