Helicoil

Discussion in 'Technical Help' started by Red Thunder, Mar 23, 2019.

  1. Red Thunder

    Red Thunder Crème de la Crème

    Dec 2, 2014
    2,034
    1,000
    High Wycombe
    I have a stripped thread on a caliper carrier (aluminium) and used an M10 helicoil kit to repair it
    Drilled it
    Threaded new coil
    However it is too tight for the M10 bolt
    The M10 tap runs fine through the coil though
    It is as if the coil is too tight, not set in the thread properly

    Any more experienced guys have any input or advice
     
  2. dilligaf

    dilligaf Guest

    Is the bolt you’re using the one that stripped the calliper carrier?
    Could be it’s covered with the aluminium that it took off :confused:
    Run it through a die and it should clean up :)
     
    • Agree Agree x 5
  3. Eldon

    Eldon Elite Member

    Nov 14, 2018
    6,961
    800
    North Yorkshire
    Is the pitch the same between the helicoil kit and the fastener?
     
    • Agree Agree x 2
  4. Richard Neale

    Richard Neale Active Member

    Apr 20, 2018
    156
    43
    Northwich
    Probably a metric fine thread on the brake bolts ...
     
  5. Eldon

    Eldon Elite Member

    Nov 14, 2018
    6,961
    800
    North Yorkshire
    Red Thunder M10 can come in various pitches and I don't know what your engineering depth is just in case I'm telling you how to suck eggs!
    The common ones are M10 x1.0 for brake pipes, M10 x 1.25 for some oddball fasteners and M10 x 1.50 is the common standard bolt.
    For reference if you haven't got any gauges;
    Normal bolts
    M6 = 1.0 pitch
    M8 = 1.25
    M10 = 1.50

    Pick a bolt with best guess pitch and offer it parallel to your bolt in question, does it exactly interlock with the peaks and troughs?
     
    • Thanks Thanks x 1
  6. Red Thunder

    Red Thunder Crème de la Crème

    Dec 2, 2014
    2,034
    1,000
    High Wycombe
    Sorry for the delayed reply
    Bolt is brand new, not using the old ones
    Pitch is a perfect match to the tap
    I will double check in the morning as I have two taps, the one that came with the Helicoil kit and one from a tap set
    It is possible the taps are a different pitch and i could have checked against the wrong one as I had both out
    This is for my project bike a Yamaha Fazer 600 from 2001so if it goes tits up it isn't the end of the world and I can get a replacement carrier off eBay for a couple of quid

    Thanks all for your replies of course
     
  7. Red Thunder

    Red Thunder Crème de la Crème

    Dec 2, 2014
    2,034
    1,000
    High Wycombe
    It does start to go in and suddenly tighten so you could be right and used wrong pitch
    Then like an idiot I checked against a different tap and thought it is alright

    Will see
     
    • Like Like x 1
  8. Richard Neale

    Richard Neale Active Member

    Apr 20, 2018
    156
    43
    Northwich
    You could always buy a bolt to suit the "wrong" thread :)
     
    • Funny Funny x 1
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