Tiger Explorer Explorer Headlight Melted

Discussion in 'Tiger / Explorer' started by HappyAl, Mar 20, 2022.

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  1. HappyAl

    HappyAl Well-Known Member

    Apr 13, 2017
    150
    93
    Warrington
    Hi, has any one had this happen on their Explorer?
    The head lamp lens has melted.
    I can only think it has happened when I have been starting and running the bike through winter with the front still covered.
    Can you replace the lens or will I need the full unit?

    PXL_20220320_134929339.jpg
     
  2. David Gower

    David Gower Well-Known Member

    Jan 12, 2019
    55
    68
    Warminster, Wiltshire, Uk
    • Like Like x 1
  3. PDF Service Manuals

    PDF Service Manuals New Member

    Jan 4, 2022
    1
    3
    Worldwide
    WOW! Never seen that before! Can you try to polish the glass?
     
  4. capt

    capt Elite Member

    May 8, 2016
    3,052
    750
    western Australia
    It's the plastic lens has been burnt , goes smokey white , they are shot ! Need to replace them.
     
  5. HappyAl

    HappyAl Well-Known Member

    Apr 13, 2017
    150
    93
    Warrington
  6. HappyAl

    HappyAl Well-Known Member

    Apr 13, 2017
    150
    93
    Warrington
    Yes standard bulbs. I read on another forum that if you cover the headlight it can cause this.
    I did have a thick cover on the bike and have left it covering the front when I have started my bike over winter and let it tick over for a bit.
    It was an expensive mistake and I have had to order a complete unit.
     
  7. HappyAl

    HappyAl Well-Known Member

    Apr 13, 2017
    150
    93
    Warrington
    Update. I ordered a complete assembly from France as it was cheaper, they said it would fit my bike but it only has a 4 pin connector instead of a 6 pin. Gutted is not the word, I have stripped the front and taken the old unit out and this doesn't fit

    PXL_20220410_122820424.MP.jpg

    PXL_20220410_123403654.jpg
     
  8. capt

    capt Elite Member

    May 8, 2016
    3,052
    750
    western Australia
    There are kit's for those plugs , I can't recall the name , but it's a common "water and dust" proof system , German I believe .
    I was a bus / light mechanic for a company which had six buses on a mine site , where it wasn't viable to have full workshops, there was a full kit , twin - triple - quad - sextuplet and so on plug casings ! You just crimped pin's onto the wire's and assembled the plugs with wired in the correct order !!
     
  9. HappyAl

    HappyAl Well-Known Member

    Apr 13, 2017
    150
    93
    Warrington
     
  10. HappyAl

    HappyAl Well-Known Member

    Apr 13, 2017
    150
    93
    Warrington
    Hi Capt, The original has six wires and the new one only four, I wouldn't have a clue about which wires went where.
    I have emailed the supplier in France and will see if I get a reply.
     
  11. capt

    capt Elite Member

    May 8, 2016
    3,052
    750
    western Australia
    Had a memory revision

    Deutz
    chrome_screenshot_1649658898648.png
     
  12. capt

    capt Elite Member

    May 8, 2016
    3,052
    750
    western Australia
    Buy two ! One male and one female , cut and rewire to suit :blush::);)
     
  13. HappyAl

    HappyAl Well-Known Member

    Apr 13, 2017
    150
    93
    Warrington
    Thanks Capt, I will have a look at these
     
  14. PDF Service Manuals

    PDF Service Manuals New Member

    Jan 4, 2022
    1
    3
    Worldwide
    I wish that we can 3D Print clear plastic one day
     
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