Featured Bonneville T120 1972 Rebuild

Discussion in 'Builds & Projects' started by Karenh, Apr 14, 2019.

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  1. Karenh

    Karenh Well-Known Member

    Sep 1, 2018
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    And so it begins :eek:

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  2. Dennis Schermerhorn

    Dennis Schermerhorn Well-Known Member

    Nov 26, 2018
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  3. Tibster

    Tibster Well-Known Member

    Feb 10, 2019
    270
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    Witney
    Great ! The more resto threads the better . Will look forward to following your progress and wish you and your project well . Goes without saying theres some very knowledgeable guys on here and I have certainly received good advise along the way :) . Did you buy your bike in bits ? or have I missed the story somewhere .
     
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  4. Karenh

    Karenh Well-Known Member

    Sep 1, 2018
    80
    63
    Nottinghamshire
    Hi, this was my dads bike, he dismantled it to restore after having it many years but sadly passed away leaving it pieces. So I’ve decided to get it restored and get it on the road in his memory :) I have some mechanical experience as I trained as a car mechanic when I left School but this is a whole different ball game and all the guys seem pretty ok (and bonkers:p) on here and willing to help
     
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  5. Tibster

    Tibster Well-Known Member

    Feb 10, 2019
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    A very nice bike to have been left and will certainly be a very special bike in more ways than one when back on the road .
     
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  6. Adie P

    Adie P Crème de la Crème

    Jul 7, 2018
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  7. dilligaf

    dilligaf Guest

    Plenty of pictures with your progress @Karenh and I look forward to following this :)
     
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  8. Dennis Schermerhorn

    Dennis Schermerhorn Well-Known Member

    Nov 26, 2018
    83
    68
    Connecticut
    Ya, just a bunch of parts in boxes, just like yours.I got it at a flee market for 400.00 dollars. Unlike you I had no information about the history of the bike...it was a leap of faith. I was looking for a winter project and hadn't done anything like a rebuild before. It was the first time I heard of a sludge trap and that's where my journey started. It was a interesting, challenging and rewarding process always wondering if I forgot something, or misinterpreted some directions. A lot oh anxiety the first time you turn the key and give it a kick. I'm sure your dad is smiling...
     
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  9. Dennis Schermerhorn

    Dennis Schermerhorn Well-Known Member

    Nov 26, 2018
    83
    68
    Connecticut
     
  10. Karenh

    Karenh Well-Known Member

    Sep 1, 2018
    80
    63
    Nottinghamshire
    I bet you were so proud when you got it started and running, I know there’s going to some frustrating times ahead but I’m sure with the help from all the knowledgeable guys on here I’ll get through and be as proud as you when it starts and runs :grinning:
     
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  11. Dennis Schermerhorn

    Dennis Schermerhorn Well-Known Member

    Nov 26, 2018
    83
    68
    Connecticut
    You'll do fine, and your right there is a lot of knowledge on this site and a willingness to share. darkman was particularly helpful to me, and others as well.
     
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  12. darkman

    darkman Crème de la Crème

    Oct 26, 2015
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    Great news that you are going to restore the T120 :)
     
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  13. Tricky-Dicky

    Tricky-Dicky Crème de la Crème

    Dec 12, 2016
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    Good luck...your going to need it when you find there is a crucial part missing...which there usually is, luckily most bits can usually be found,
    If you trained as a mechanic then you should have no problem...unless of course it was recently in which case you will just know how to use a diagnostic machine and replace bolt on parts.;)
    Keep us all posted on your progress and you will always get plenty of help from all the nostalgic old gits here who remember what its like to ride these bikes.:)
     
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  14. Karenh

    Karenh Well-Known Member

    Sep 1, 2018
    80
    63
    Nottinghamshire
    Thanks for the comments, luckily I trained as a mechanic 25 years ago when it was still plugs, points, coil etc so should be fine. Wouldn’t know what to do with a diagnostic tool :p
     
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  15. Karenh

    Karenh Well-Known Member

    Sep 1, 2018
    80
    63
    Nottinghamshire
    Spent a hour or so cleaning the bottom half of engine and gearbox was going to strip it down to crank and oil tube but quickly realised metric tools don’t fit :confused: so I need to go and raid my dads shed for his tools !!!!! looking good clean though :cool:

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  16. Tricky-Dicky

    Tricky-Dicky Crème de la Crème

    Dec 12, 2016
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    Are you going to split the crankcase? while you have it partly disassembled i would check the mains and big end shells and also clean the sludge trap.
     
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  17. Karenh

    Karenh Well-Known Member

    Sep 1, 2018
    80
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    Nottinghamshire
    Yes that was my intention until the absence of tools stopped me :pensive: while it’s that far dismantled I might as well
     
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  18. darkman

    darkman Crème de la Crème

    Oct 26, 2015
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    Looking good :)
     
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  19. feckless

    feckless Noble Member

    Apr 16, 2019
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    if you have access to welding kit, just weld a small bolt to the sludge trap plug and the heat will break the inevitable Loctite bond and make removing it far easier. unless it has been out before and has been replaced with a hex plug type in which case you only need the heat.
    have fun with the build I have just finished a T140D and about to start a 73 T140V
     
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  20. Karenh

    Karenh Well-Known Member

    Sep 1, 2018
    80
    63
    Nottinghamshire
    Thanks, little tips like that are a godsend, good luck with your 73
     
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