97 Daytona T595 Clutch Springs

Discussion in 'Technical Help' started by Guztaw, Oct 12, 2019.

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  1. Guztaw

    Guztaw New Member

    Jul 12, 2019
    19
    3
    Sweden
    Hi Forum!

    A few months ago I had my first crash ever. I was traveling down a straight road at about 60 km/h. Whilst shifting into 4th gear the rear wheel locked up and sent me sliding down the pavement about 20 meters. The bike had a few scratches but was in pretty good shape. It started up and ran fine but I decided put it into gear as I believed the gearbox had exploded.

    Fast forward to today when I finally got around to pulling the engine and disassembled the engine from the bottom to get it ready for a gearbox rebuild. To my surprise I couldn't find any signs a blown gearbox nor could I find any signs of a bad trust washer as I found was a common problem while doing research prior to pulling the engine. I found a piece of metal lying in a puddle of oil that was left in the bottom of the engine (guess its the middle of the engine since its upside down). The piece (see picture) looked lie a part of a small spring.

    After looking around for a few minutes I traced it to the clutch (see pictures). I couldn't find anything about replacing these in the Haynes Manual nor did I find anything online except for that this seems to be a common problem on the older models and that it was fixed in the newer engines.

    I assume the spring broke, made its way into the gearbox and then got wedged between two gears causing the rear wheel to lock up. Guess thats just my luck...

    So I came here to get some knowledge from you kind people.

    What do I do now? Are there replacement springs? Do I get a new clutch basket? Does the clutch fit from newer models? Should I check/replace anything else since I've already go the engine disassembled?

    Any knowledge is greatly appreciated as I want to prevent any future malfunctions.
    Thanks

    T595 CLUTCH-2-min.jpg

    T595 CLUTCH-min.jpg

    T595 CLUTCH3-min.jpg
     
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