Help

Discussion in 'Technical Help' started by Derrick, Jun 7, 2020.

  1. SprinterII

    SprinterII Noble Member

    Mar 27, 2020
    642
    443
    Scotland
    Theres this. Although not sure its going to help you.

    What are you getting?

    Starting System Symptoms:

    Weak battery symptoms:
    -- Slow cranking.
    -- Stops cranking suddenly on compression stroke with button pressed.
    -- Starts when starter button is released at end of cranking.
    Repair:
    -- Charge/Test/Replace battery.
    Failure Modes:
    -- Loss of capacity. Appears to charge, voltage good but no reserve for starting.
    -- Won't hold a charge.
    -- Low voltage/cell failure.
    Preventative Maintenance:
    -- Check fluid levels regularly
    -- Maintain full charge: Regular riding, trickle charger.

    Ignition Coil failure symptoms:
    -- Hard starting/misfiring during cranking.
    -- Rough idle that can't be tuned out with carb adjustments and carb cleaning.
    -- Idle misfire clears with new sparkplugs, returns in a few hundred miles
    Repair:
    -- Replace: Preferably with Nology for higher reliability than stock Gill coils.
    Failure Mode:
    -- Shorted turns in secondary resulting in weak spark.
    Preventative Maintenance:
    -- None
    Testing:

    Pickup Coil failure symptoms:
    -- No spark at all
    -- Spark quits with engine hot, returns when engine cool.
    -- Note: Pickup coil failure is total. There is no random misfire spark loss.
    Repair:
    -- Replace pickup coil
    Failure mode:
    -- Thermal intermittant with long (15-30 minute) period.
    Preventative Maintenance:
    -- None. Get a spare.
    Testing:
    -- Ohms checks hot and cold.

    Worn starter symptoms:
    -- Sometimes won't crank until the bike is rocked in gear.
    -- Excessively noisy cranking with a grinding sound.
    -- Click from under seat but no cranking.
    Failure Mode:
    -- Brush wear progressing to commutator damage.
    -- Bearing failure related to brush wear.
    Repair:
    -- Rebuild or replace.
    Preventative Maintenance:
    -- Maintain battery in peak condition.
    -- Follow proper starting procedures. Neutral, clutch in.
    -- Crank 5-10 seconds at a time max., switch off for twice as long before cranking again.

    Worn sprag clutch symptoms:
    -- Very loud rattling when cranking
    -- Starter spins but engine doesn't turn
    Falure Mode:
    -- Breakage
    Repair:
    -- Replace sprag clutch
    Preventative Maintenance:
    -- Maintain battery in peak condition.
    -- Follow proper starting procedures. Neutral, clutch in.

    Worn starter solenoid:
    -- Click from under seat but no cranking.
    -- Won't crank after rocking bike.
    -- Starter continues to run after bike starts and won't stop until the battery is disconnected.
    Failure mode:
    -- Internal contact damage resulting in non-conduction.
    -- Internal contact damage resulting in contacts welding shut.
    -- Internal damage/wear prevents solenoid core movement.
    Preventative Maintenance:
    -- None.
    Repair:
    -- Replace starter solenoid.
    Testing:
    -- For no cranking, short across solenoid high-power terminals. Normal operation denotes failed solenoid contacts.
     
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  2. Derrick

    Derrick Member

    Jun 7, 2020
    15
    8
    Kansas City, mo
    Well only thing on that list is pick up coil I can think of
     
    • Agree Agree x 1
  3. Derrick

    Derrick Member

    Jun 7, 2020
    15
    8
    Kansas City, mo
    Well only thing on that list is pick up coil I can think of
     
    • Agree Agree x 1
  4. SprinterII

    SprinterII Noble Member

    Mar 27, 2020
    642
    443
    Scotland
    Any history is the bike new to you how when did this start anything else have you done any work to/on the bike?
     
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  5. Derrick

    Derrick Member

    Jun 7, 2020
    15
    8
    Kansas City, mo
    It’s new to me basically put it back together everything is done except just starting without starting fluid
     
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  6. Derrick

    Derrick Member

    Jun 7, 2020
    15
    8
    Kansas City, mo
    Spark plugs fuel pump battery
     
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  7. SprinterII

    SprinterII Noble Member

    Mar 27, 2020
    642
    443
    Scotland
    Someone was on here yesterday and they had put the over flow hoses on wrong on the tank. Someone may have a brighter memory than I.
     
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  8. Derrick

    Derrick Member

    Jun 7, 2020
    15
    8
    Kansas City, mo
    It’s kinda hard to put them on wrong just saying but yea I’m bouta just ride it around hopefully it fixes itself
     
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  9. Derrick

    Derrick Member

    Jun 7, 2020
    15
    8
    Kansas City, mo
    Well engine was in tact just wheels brakes and body I got a frame with an engine been going through bike checking for lose wires or anything can’t seem to find anything
     
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  10. Red Thunder

    Red Thunder Crème de la Crème

    Dec 2, 2014
    2,034
    1,000
    High Wycombe
    Are the sensors on the air box connected, I had poor running issues on my Speed Triple and learnt I had not put one of the sensors back in place - although symptoms were different to yours
     
  11. Wishbone

    Wishbone First Class Member

    Nov 4, 2018
    865
    643
    Essex UK
    Compression test it could be tight valves?
     
    • Agree Agree x 1
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